ROHM and Quanmatic have now announced that, as certain benchmarks have been met regarding production efficiency, both companies plan on carrying out full-scale implementation in April 2024. This is the world's first demonstration of manufacturing process optimisation using quantum technology in a large-scale mass production line at a semiconductor manufacturing plant.
Increasingly, the use of quantum technology is being explored in various fields, in particular quantum annealing methods which are being introduced in the area of combinatorial optimisation, such as for delivery route optimisation in the logistics industry.
At the same time, in the semiconductor industry, as the manufacturing process becomes more extensive the possible combinations increase exponentially. In turn, a large number of constraints makes it much harder to obtain an optimal solution. Therefore, the application of quantum technology tended to be limited to processes on a scale that could be approximated by classical computers.
For example, in the EDS process, the number of combinations involving manufacturing devices, test equipment/conditions, and other factors is so large despite being only a part of the entire system, making it extremely difficult to derive a solution that optimises the manufacturing process.
As a result, it was common to perform operations (process allocation) based on basic calculation rules, utilising accumulated knowledge and expertise.
In this context, in January 2023 ROHM and Quanmatic began exploring an operating system using quantum solutions that take into account various constraints in the EDS process.
In September both companies succeeded in building a prototype by combining Quanmatic’s product that improves quantum computing efficiency based on research conducted at Waseda University and Keio University together with a computational framework. The specialised formulation technology involved leverages quantum and classical computation techniques as well as the vast knowledge, expertise, and data accumulated within ROHM.
After testing and validating the prototype at ROHM’s domestic and overseas factories, the results showed that key performance indicators such as utilisation and delivery delay rates could be improved by several percentage points.
In addition, implementing algorithms significantly reduced computation time, enabling timely and optimal operation in response to changes in manufacturing conditions.
Going forward, both companies said that they will work to deepen their collaboration further in order to improve the accuracy of the manufacturing system through a series of trial operations at overseas plants, with the goal of full-scale introduction in April 2024.
Nozomu Togawa, CSO and Co-Founder of Quanmatic and Professor, Faculty of Science and Engineering, Waseda University said, “This result is an example of a highly mathematical optimisation calculation method being applied in the real world. The aim being to provide semiconductor products through a supply chain that is continually optimised on a daily basis using quantum-related methods – which holds great significance as a large-scale practical application of quantum technology.”
“As the role of semiconductors becomes increasingly important to achieving a decarbonised society, ensuring stable supply has become a societal issue,” said Tetsuo Tateishi, CTO, ROHM. “The development of an operational system suitable for large-scale mass production lines using quantum technology represents a major step forward for the semiconductor manufacturing industry, enabling real-time optimisation of production processes.”
He continued, “Going beyond the current situation, we will accelerate the introduction of quantum technology and related methods into a wide range of processes, with the goal of strengthening our stable supply system by establishing a more holistically optimised supply chain.”
